Custom Solutions

Electronics Service has capabilities to design and produce fully-customized prototypes and functional parts for Electromagnetic Interference (EMI) and Electromagnetic Pulse (EMP) shielding and protection for military and civilian sites. 

We customize our services based on client needs. First, we develop an understanding of the client requirements, including what are they protecting against and what compliance standards are invoked? A testing solution is then determined that ensures reproducibility and meets the desired outcome. Next, testing is conducted onsite, and a repair solution is developed and integrated, as needed. Testing is conducted again to verify compliance with requirements. Finally, a comprehensive report detailing the results and solutions is provided to the customer. 

Electronics Service can design custom equipment required to perform specification testing as well as meet the needs of research performed within certain military facilities. We can engineer and design products that meet the needs of the rapidly changing R&D environment. Although our products are often highly customized, proven fabrication methods can support our customers’ timeline and budget requirements. 

In situations that require custom prototyping and manufacturing, ES’s six Prusa 3D printers can fabricate materials quickly and cost effectively from a wide range of thermoplastic materials down to precise dimensional accuracy of +/- 0.3mm. Their Anycubic Photon Digital Light Processing printer has the capability to print watertight parts made from resin. 

The ES shop also has a computer-controlled CNC for automated mass production that can engrave on metal, wood, plywood, stone, glass, and leather. The CNC can also cut hardboard, cardboard, fabric, wood, plywood, and acrylic up to 8mm to 10mm thick. 

ES equipment is accurate and designed to meet the specification required to complete client testing. We test, calibrate and recheck all our equipment to ensure it meets all expected requirements. 

Some examples of products that we have developed and delivered to customers include: 


Research and Development Products 

  • Data Acquisition / Control Conex 
  • PCI Pulsers for inductive coupling 
  • Multiple dielectric test stands 
  • PC 1800 for calibrating High Power Microwave systems 
  • Numerous other deliverables 


GRP20 -Installed Ground rod system with 20 ft cable 
Four-rod grounding system (8 feet long) with 20-feet of grounding cable installed and tied together with grounding lugs. The system was installed and tested. 


This is a AIGaAs LED mounted on copper heat sink with a 5x5mm package. 


PS162012 Prototype Horn for RF 
Custom built to design specifications as requested. 


PS172012 Prototype Launcher for Horn 
Custom built launcher to match horn per design specifications. 


PS0912 Prototype Non-standard Electromagnetic Resonant Cavity 
Custom built to specific frequencies and power design requirements. 


ESDTENT-Environmental/Dielectric enclosure 
15’ x 32’ x 12’ (W x L x H) enclosure that covers test objects and will not interfere with most RF testing. 


ES1260BC-Ruggedize portable operated calibration/ tester for Low impedance test object 
Display meter to read values in the field. It comes with a battery charger and field carrying case. This equipment has a low battery indicator. 


PCI401P-PCI Pulser 

  • Removable battery 
  • Longer Battery Life 
  • Lighter weight than the “C” model 
  • Available backpack option 


Calibration of PCI 401 A/B pulser traceable 
Documented calibration traceable NBS to check and verify equipment operational base line and function. 


ALW292P – 29-inch aluminum cylinder stand off 
These are the 29 inch aluminum cylinder standoff for random structural support, these weight capacity is up to 1000 lbs. Designed in such a way to allow fasteners to either permanently  mount or temporary mount the units. This is a welded assembly and comes in lots of 20 each. 


105080-Inductive Coupler 4.5″ 
Pulse Current Injection coupler that is built to a metal shielded housing that helps eliminate interference and increases durability. The Dimensions are thickness of 4 inches, inner diameter is 2.75 inches, and the outer diameter is 4.5 inches. 


PCI3MES-Coupler Cable 
A 3-meter cable that connects a 401A or B Electronics Service Pulse Current Injection Pulser to the Electronics Service Direct Injection Coupler. The advantage of the Electronics Service system is that the connectors are more rigid. 


PCI3MF-Coupler Cable 
This a 3-meter cable that connects a Fischer Custom Communications (FCC) Pulse Current Injection Pulser to the FCC Direct Injection Coupler. 


LI15785- Low Impedance Test Object -10 per pack 
Low Impedance Test Object can be used with the OpSens sensor.  


SC10050 – Shipping Crate for Pulser Equipment 
Custom shipping case for the PCI Test equipment ABS construction. Shipping Crate is airline friendly with wheels and a stow away handle. 


MB3E8-2D-2E3ATH – Battery Holder 
High capacity Battery, custom built housing for specialized testing. 


BC15676- Low Impedance test object with OpSens Sensor 
The Instrumented inert blasting cap uses OpSens receivers to determine the change in temperature that occurs on a bridge wire. The test object needs to be provided by the customer. 


BC15785- Calibration File for Low Impedance Test Object with OpSens Sensor 
The calibration file is used for an accurate understanding of the temperature environment related to current on the wire. 


W16123-Special Prototype Connector 
Special prototype plug configured in the following configuration: A; B; C; D; E; F All configurations are associated to various prototypes under development. 


102292-RF Conversion Package 
Convert a 20ft by 8ft Conex container to implement modification to enable portability.